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How to Build a Risk Matrix for Oilfield Operations

Written by Tim Lozier | May 10, 2024 5:15:00 PM

In the oil and gas industry, operational risk is a constant —from high-pressure systems and hazardous chemicals to remote environments and regulatory scrutiny. Managing that risk effectively is not just about ticking boxes; it’s about safeguarding people, protecting assets, and maintaining production continuity. One of the most effective tools for doing this is a risk matrix—a structured, visual approach to evaluating hazards based on their likelihood and impact. In this blog, we’ll walk through how to build a risk matrix tailored for HSE hazards in oilfield operations, why it’s essential, and how digital tools like Detechtion’s EZ Ops platform bring consistency, speed, and accountability to your safety processes.

 

What Is a Risk Matrix?

A risk matrix is a visual tool used in safety and risk management to assess the level of risk associated with specific hazards. It helps teams determine which risks need immediate action, which can be monitored, and how to prioritize mitigation strategies.

At its core, a risk matrix:

  • Compares the likelihood of a hazard occurring with the severity of its consequences

  • Outputs a risk level (Low, Medium, High, Extreme) based on that comparison

  • Guides decisions on what actions to take next (e.g., monitor, mitigate, escalate)

Why a Risk Matrix Matters

Oilfield environments are inherently high-risk. With remote locations, hazardous materials, complex equipment, and ever-changing conditions, HSE incidents can have serious human, environmental, and financial consequences. The challenge isn’t just identifying hazards—it’s evaluating them consistently and making the right decision quickly. That’s where a risk matrix comes in.

1. Standardizes Risk Assessment Across Teams

One of the biggest challenges in HSE is inconsistency. If Operator A sees a hazard as “low risk” and Operator B sees the same hazard as “high risk,” it creates confusion, miscommunication, and potentially dangerous delays.

2. Reduces Subjectivity and Human Bias

Manual or experience-based assessments rely heavily on individual judgment. This makes risk scoring vulnerable to cognitive bias(e.g., “I’ve never seen this go wrong before”), complacency with routine tasks, or inconsistent escalation of hazards between shifts, or sites.  This consistency closes gaps that often lead to incidents, injuries, or compliance failures.

3. Improves Response Time and Decision-Making

When risk scoring is standardized, it becomes instantly actionable. Supervisors don’t need to interpret vague descriptions—they see a quantifiable risk level and act accordingly.  Extreme risks typically mean to stop work immediately and escalate, whereas medium or lower risks may require less immediate, but urgent action. Risk matrices help support these decisions in a consistent manner. Typically, a use of risk-based decision making have show the following:

  • 48% faster response time to production issues
  • 41% reduction in production-related incidents, thanks to faster and more focused decision-making​

4. Supports Compliance and Audit Readiness

Regulatory bodies or auditors demand more than “best effort” when it comes to risk management. They expect documented hazard evaluations, proof of consistent decision-making, and traceable mitigation actions.

A standardized matrix ensures full traceability. Every risk evaluation, task, and status update is logged, time-stamped, and auditable—reducing legal exposure and proving due diligence.

 

How to build a Risk Matrix for your Oilfield Operation

Too often, operators know they NEED to implement risk management into their operations, but they often struggle HOW.  Below are the key steps in designing a risk matrix to help guide decision making.

 

Step 1: Identify HSE Hazards

Start by building a hazard inventory, ideally during safety walkthroughs or routine inspections. Engage the people most familiar with field risks—operators, foremen, and safety personnel.

Examples of common oilfield HSE hazards:

  • Chemical Exposure: Improper handling of methanol or scale inhibitors, risking burns, inhalation, or spills.

  • Mechanical Failures: PSV or vessel overpressure due to delayed maintenance.

  • Slips and Falls: Ice or mud on remote pads increases slip risks, especially in winter.

  • Transportation Hazards: Trucking logistics (e.g., hauling methanol) introduces traffic, fatigue, and spill risks.

  • Environmental Discharge: Overfilled chemical tanks or leaky pipelines releasing into soil or waterways

Tech Tip:  Leverage EZ Ops' customizable HSE & Inspection forms to capture these hazards digitally in the field, with automatic workflows to ensure nothing is missed​.

 

Step 2: Define Risk Criteria

Standardizing your likelihood and consequence scales is key to consistency.  Use these definitions below across all operational teams for alignment -- here's how to define each:

Likelihood – How often could this occur?

  1. Rare: Once in 5+ years. Unlikely but possible.

  2. Unlikely: Once in 1–5 years. Has happened before.

  3. Possible: Once per year. Reasonable chance under current conditions.

  4. Likely: Monthly occurrence or per shift in risky conditions.

  5. Almost Certain: Daily or weekly. Hazard is ever-present or actively uncontrolled.

Consequence – What’s the potential impact?

  1. Insignificant: No injury or environmental harm; minimal impact.

  2. Minor: First aid injury or minor release; no long-term impact.

  3. Moderate: Lost time injury, small environmental remediation.

  4. Major: Permanent injury or significant environmental incident.

  5. Catastrophic: Fatality or severe environmental disaster (e.g., pipeline rupture into water).

 

Step 3: Create the Risk Matrix

With your defined scales, build a 5x5 grid that cross-references likelihood with consequence. Each intersecting cell represents a risk level—Low, Medium, High, or Extreme—guiding what action is required. Color-coded cells (typically green/yellow/orange/red) help:


Tech Tip:  You can embed this matrix directly into your digital forms (e.g., within MOC and RIK submissions in EZ Ops) to standardize risk scoring across users​.

 

Step 4: Evaluate and Assign Risk Levels

For every hazard or failed inspection item:

Tech Tip:  EZ Ops automates much of this through auto-task generation for failed inspections and integrates it into the operator’s dashboard, ensuring no issue falls through the cracks​.

 

Step 5: Review and Update Regularly

Operational realities shift with new equipment, weather patterns, or process changes. Your risk matrix should evolve too.

Establish a review cadence:

Monthly safety reviews: Evaluate if any high or extreme risks are recurring. After incidents or near-misses: Reassess risk scoring logic and matrix definitions. During audits: Confirm that documented risk assessments align with field realities

Process Changes:  Any time you make changes to operations or processes, make sure you review you risk.

Tech Tip:  EZ Ops provides real-time reporting and audit-ready dashboards, so you can analyze trends across all HSE forms and adjust strategies accordingly.

 

A risk matrix isn't just a formality—it's a strategic tool. When embedded into digital workflows like EZ Ops, it becomes part of your day-to-day decision-making. Operators can quickly assess risk, supervisors can track resolution progress, and head office teams can ensure compliance—all from a single, unified platform.